Product Description
Linear disk CZPT cnc router for Wooden Door Furnitures Cabinets engraving cutting drilling with automatic tool change air cooling spindle
1.) Working area: 1300*2500*200mm/1500x3000x200mm
2.) ATC 9kw air cooling spindle
3.) LNC controller (Optional: Original ZheJiang Syntec controller)
4.) J CZPT servo motor(Optional: Japan Yaskawa)
5.) Xihu (West Lake) Dis. Inverter(Optional: ZheJiang CZPT inverter)
6.) Omron limited switch from Japan
7.) ZheJiang LP square rail and TBI ball screw
8.) vacuum combination table
9.) 7.5kw vacuum pump
10.) Heavy duty structure
11.) 10/12/16 tool holders
12.) 35mm PVC sheet vacuum table
13.) Optional:drilling head with 4+5
Parameter:
| Model | USC1325/1530/2030 Disk CZPT CNC ROUTER |
| Working area | 1300X2500X200mm/1500X3000X200mm |
| Spindle | 9.0KW CZPT air-cooling spindle |
| Tool changer | 10/12 straight tool changer |
| Control system | LNC controller |
| Servo system | Leadshine Servo motor and driver |
| Inverter | Xihu (West Lake) Dis. inverter(Optional:ZheJiang Delta) |
| Xihu (West Lake) Dis. rail | ZheJiang LP square 30 rails |
| Transmission | X, Y high-precision gear and rack transmission, Z ZheJiang TBI ball screw (25mm), Original nut from ZheJiang |
| Body | Heavy duty body with 8mm thickness steel |
| Table structure | Vacuum pump |
| Vacuum pump | 7.5kw water vacuum pump |
| Dust collecting system | Dual-drum 4.0kw dust collect |
| Lubricating system | Automatic lubricating system |
| Limit switch | Japan OMRON |
| Sensor | Professional Tool sensor |
| Working accuracy | 0.01mm |
| Repositioning accuracy | 0.01mm |
| Spindle speed | 0-24000RPM |
| Max. Rapid Travel Rate | 4000mm/min |
| Voltage | 3PH 380V 50HZ/60HZ power supply |
| Interface | USB |
| Flash Memory/Command | 128M( U Disk)/ G code/mmg/plt/ |
| Collet | ER25/ER30 |
| Packing size | 3520*2250*1990mm |
| Net weight/Gross weight | 1600kg/1800kg |
| Design software | Compatible with Type3/Artcam/Castmate/Pore/Corelerow/Wentai, etc. |
| Cable | drag chain specific Cable,anti-jamming,anti-static;with high flexibility, long-term use without break |
| Packing | Strong plywood case |
USCAM Quality Control
1. In the processing of production, our professional technical engineers inspect the processing to ensure the quality of products.
2. Every Machine must be tested before delivery for 8 hours , all of them are absolutely qualified.
3. 24 months guarantee of the whole machine.
4. Main parts(excluding the consumables) shall be changed free of charge if there is any problem during the warranty period.
5. Lifetime maintenance free of charge.
6. We will provide the consumable parts at an agency price when you need replacement.
7. Machine has been adjusted before delivery.
8. Our staff can be sent to your company to install or adjust if necessary.
Application areas:
Three-dimensional wave board processing, cabinet doors, CZPT wood doors, craft wooden doors, paint-free doors, screens, craft window processing, shoe-shoes, game consoles and panels, mahjong tables,
computer tables and auxiliary processing of panel furniture products.
1. Standard plywood case, its compressive strength and bearing quality is better.
2. the board area is bit, the soil structure is good, it is better in leakproofness and waterproof.
3. when importing, the plywood case is with fumigation-free, the procedure is simple.
4. Delivery Detail: within 7-15 days after received your payment
After sale Service:
# 18 months guarantee of the whole machine, we will provide the consumable parts at an agency price when you need replacement.
# Main parts(excluding the consumables) shall be changed free of charge if there is any problem during the warranty period.
# Software is on update for free whole life.
# Our engineer could support you technology to your country if necessary.
# Our enginner could service on weekend even on vacation.
# Our engineer could train you in our factory for free.
# Our engineer could service you 24 hours online by Skype, yahoo, msn, QQ, or by cellphone.
# English manual and CD video for machine using and maintaining will send to you with the machine.
FAQ
Q: What’s the package?
A: We have 3 layers package. For the outside, we adopt wood craft case. In the middle, the machine is covered by foam, to protect the machine from shaking. For the inside layer, the machine is covered by thickening plastic bag for waterproof.
Q: Will the package damaged during transportation?
A: Our package is considerate all the damage factors and make it to be safe, and our shipping agent have full experienced in safe tranportation. We have exported to 180 countries worldwide. So please don’t worry, you will receive the parcel in good condition.
Q: How to install and run the machine?
A: Our technician have installed the machine before shipping. For some small parts installation, we will send detail training video, user’s manual along with the machine. 95% customers can learn by themselves.
Q: How can I do if the machine goes wrong?
A: If confronted with such problems, please contact us asap and do not try fix the machine by yourself or someone else. We will response within 24 hours as quick as we can to solve it for you.
| Certification: | CE, ISO 9001 |
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| Usage: | Woodworking, Plastic, Glass, Stone, Advertising |
| Current: | AC |
| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How to Design a Forging Spur Gear
Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.
Forging spur gears
Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.
Set screw spur gears
A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.
Keyway spur gears
In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.
Spline spur gears
When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears
Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.
Stainless steel spur gears
There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.
editor by CX 2023-11-14