The zero backlash planetary gearbox china high-end economy lines GSN & GFE combine high performance with financial efficiency: both lines are also equipped with helical ground gears, ensuring the very least noise level and smooth running. The full needle bearing offers been especially designed to reach high torques that defeat the competition for models of the same size. All planetary carriers are produced as a cage made from solid materials. This increases noiseless operating characteristics while at the same time improving positioning precision and reducing backlash. An additional shaft sealing band ensures maximum dirt and splash water security relative to protection class IP65 in all lines.
One method to reduce backlash is by using precision gears. The focus on production in precision gears is certainly tighter tolerances, so all around the gear is a tighter, more exact match. And the tighter match means less play in the gear teeth, which is the cause of backlash in the first place. Of training course, precision gears are more expensive, but if the application demands high accuracy, then precision gearing may be the way to go.
From a gear design perspective, a simple way to reduce backlash is to ensure one’s teeth mesh tightly together. That is typically carried out by shortening the guts distance between gears. For pre-loading, this is often done utilizing a spring mechanism to carry the gears firmly in place. This also eliminates the perform between the gear teeth and thus eliminates backlash.
Of course, the kind of gears used may also have a large impact on the quantity of backlash. So for instance, some equipment types such as strain wave gears, or harmonic gear drives, possess zero backlash.
The GSD, GSB & GSBL high-end gearbox lines are constructed in a space-optimized, two-stage design. Because of the lower torque values, the input stage is dimensionally smaller than the output stage. Its short design makes the GSD range the perfect high-end gearbox for space limited applications. The low standard backlash of the GSD collection makes it an ideal fit for highly dynamic applications where highest positioning and acceleration accuracy is required. The flange result produces highest torsional rigidity. For the accommodation of especially high axial loads, taper roller bearings are elective in sizes with 90 mm diameter or more. The GSB line stands for high performance in combination with low backlash and high precision. Its robust, one-piece housing allows for a high gearbox rigidity and the absorption of high radial and axial loads. The angular gearboxes of the GSBL line provide same advantages as the GSB range; the right angle form makes the GSBL collection an ideal match for all powerful applications where space is limited.
Incorrect tolerances, bearing misalignment, and manufacturing inconsistencies have a tendency to increase backlash.
AC motors and gear motors include single-stage motors used in combination with a single-stage AC power supply and three-stage motors used in combination with a three-stage AC power supply. A single-phase motor could be operated by simply linking it to a single-phase power via the provided capacitor. A three-phase motor does not require a capacitor. All you need is to connect the motor directly to a three-phase AC power supply.
The new planetary gearbox series includes the high-end gearbox lines GSD (flange gear), GSB (inline) and GSBL (angle gear) and also the high-end economy GSN and GFE lines. Particularly suitable applications for the new range are those which place the highest demands on positioning accuracy, operating noises, running smoothness, bending rigidity and transmitted torque. The planetary gears are created to meet the highest production requirements – all lines include precision floor helical gearing, single-piece planetary carriers and full needle bearings.