Quite a few projects are unique within the sector and represent many of the most challenging sizes and geometries of gears produced today. We maintain a wide range of rare gear shaping products as well as advanced CNC milling and turning centers, that allows us to make a vast selection of gear, sprocket, function, and rack sizes, forms, and patterns.
To achieve the high rack strength the gear rack for Woodworking Industry customer required, the root of the teeth were hardened combined with the tooth flanks. Finally, precision grinding was used to achieve the needed flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we can handle manufacturing complicated gears and sprockets that no other manufacturers can create. The part shown here is a helical equipment rack that can be used on a Maag equipment manufacturing machine. The gear rack is 6′ lengthy, includes a nominal cross-section of 3” by 2”, and is made from 4130 steel.
The customer needed a 
replacement part which is essential to the operation of their machine and had previously been unable to find someone with the capacity to cut the required size of helical rack. Often customers e mail us because OEM parts are no more available or are cost prohibitive. Often, clients have found that the grade of replacement parts made by us exceed the quality their OEM parts.
To attain the high rack strength the customer required, the root of the teeth were hardened along with the tooth flanks. Finally, precision grinding was used to achieve the necessary flatness tolerances on the trunk and sides of the rack.
At Industrial Sprockets & Gears, Inc., we are capable of manufacturing complicated gears and sprockets that no various other manufacturers can generate. The part shown here is a helical gear rack that is utilized on a Maag gear manufacturing machine. The apparatus rack is 6′ lengthy, includes a nominal cross-section of 3” by 2”, and is made from 4130 steel.
This integrated and coordinated development of thermoforming machines and tools is our most important customer benefit and unique on the thermoforming market. With the considerable know-how of our skilled experts in both tool and machine engineering, our clients benefit from a unique synergy effect leading to an increased service existence of both machine and equipment, as well as an optimal formed part quality. We try to surpass your targets and make sure your success with our quality.
For years, a machine tool builder had produced their very own precision gear racks to accomplish ultra-precise positioning on the machines. They also required this because their critical clients demanded that their machines maintain accurate positioning without any error compensation on the axis.
To save costs, they wanted to find a gear rack supplier who could accomplish the same restricted rack tolerances and performance level that they had come accustom to.
Choosing from their wide range of regular rack & pinion drives, ATLANTA offered a Ultra-High Precision DIN 4 (UHPR) gear rack, which experienced a complete pitch deviation of less than twelve microns (< 0.012 mm) over a a single meter length. The real pitch deviation was measured at 20º C and marked on each rack.