high overload capacity
integrated support bearings
< 1 arcmin gear play
high torsional stiffness
compact design, saves space
lower costs by reducing the number of components required
high levels of reliability and uptime
precise individual elements ensure high efficiency
prolonged service life through minimum wear
FEATURES AND BENEFITS
Ever-Power develops and manufactures cycloidal equipment boxes to round off the product portfolio. In drive technology, especially in the field of device machinery, automation and robotics, these compact designed, high tranny precision equipment boxes are used especially to meet the best demands for stiffness, functionality and efficiency. As well as the constantly extended standard range, these cycloidal precision equipment boxes can be adapted to customer requirements upon request.
Able to handle larger “shock” loads (>500%) of rating compared to worm, helical, etc.
High reduction ratios and torque density in a concise dimensional footprint
Exceptional “built-in” overhung load carrying capability
High efficiency (>95%) per reduction stage
Minimal reflected inertia to motor for longer service life
Just ridiculously rugged as all get-out
The overall Ever-Power design proves to be extremely durable, and it needs minimal maintenance following installation. The Ever-Power is the most dependable reducer in the industrial marketplace, in fact it is a perfect match for applications in large industry such as oil & gas, principal and secondary metal processing, commercial food production, metal reducing and forming machinery, wastewater treatment, extrusion gear, among others.
Cycloidal advantages over additional styles of gearing;
Inline Cycloidal Gearboxes
circulute-gearboxes EP 3000 Series variants, Ever-Power product family
The Ever-Power 3000 and our related products that use cycloidal gearing technology deliver the many robust solution in the many compact footprint. The main power train is made up of an eccentric roller bearing that drives a wheel around a set of inner pins, keeping the decrease high and the rotational inertia low. The wheel incorporates a curved tooth profile instead of the more traditional involute tooth profile, which gets rid of shear forces at any point of contact. This design introduces compression forces, rather than those shear forces that would exist with an involute gear mesh. That provides a number of functionality benefits such as for example high shock load capacity (>500% of ranking), minimal friction and use, lower mechanical service factors, among numerous others. The cycloidal design also has a huge output shaft bearing period, which provides exceptional overhung load cycloidal gearbox capabilities without requiring any additional expensive components.
A cycloidal drive has some similarities to both planetary gearing and strain-wave gears. In the picture shown, the green shaft may be the input and its own rotation causes an eccentric movement in the yellow-colored cycloidal disk. The cycloidal disk is geared to a stationary outer ring, represented in the computer animation by the outer ring of grey segments. Its movement is transferred to the purple result shaft via rollers or pins that user interface to the holes in the disk. Like planetary gearing, the result shaft rotates in the contrary direction to the insight shaft. Because the person parts are well-appropriate to 3D printing, this opens the door to easily prototyping custom designs and gearing ratios.