Custom Pulleys
Ever-power gets the expertise and specialized features to manufactures pulleys that are designed for the most intricate applications. Our state-of-the-art technology can accommodate any type of machining including counterbores, keyways, setscrews, lightening holes, self-tracking guides and much more. If it is technically feasible, we will be able to produce it regardless of what size, material or detail required. Furthermore to assist with your projects Ever-power can manufacture a prototype and also any production quantity.
Contact Application Engineering to go over your custom pulley requirements and design challenges. You can even design your personal pulley model using our custom 3D Model Configurator . Download your model or submit it for a free of charge quote.
Custom Pulleys in Aluminum and other Finishes
Aluminum is the standard metallic for all share pulleys and most custom pulleys. However, there are a variety of other components and finished such as metal or hard anodized light weight aluminum that your application may require. Ever-power uses CNC technology and a highly skilled manufacturing team to make your custom pulleys with the fastest turnaround amount of time in the industry. View our Materials and Finishes
We offer pulleys in various diameter sizes, which range from 1 inch to 35 inches.
Our pulleys can be manufactured with many different types of belt grooves, including A,B,C,D,Electronic,3V,5V,8V,J,K,L, and M groove types. We also provide pulleys with rope grooves, cable grooves, and Timing pulleys.
We focus on manufacturing pulleys created from cast iron. We can also manufacture pulleys utilizing a variety of other components such as for example steel, bronze, plastic, light weight aluminum, and brass.
We provide assistance during the design phase of consumer orders, to greatly help our customers obtain the most affordable and effective pulley or sheave design.
We utilize the latest inspection tools that helps us to keep quality through the entire production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Optimum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Optimum Turning Length
Blanchard Grinder Maximum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Ranging from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies

About Custom Pulleys
In the world of manufacturing non-standard parts often mean “custom” parts. Custom parts mean a complete host of items that the majority of manufacturers can’t afford; things such as particular tooling, manufacturing, and procedures. These special extras needed to create customized parts mean an extended lead time and, ultimately, increased prices.
For a lot of companies, creating custom parts is handled in exactly this way. At Torque Transmissions, nevertheless, we have a different way of handling custom parts that makes better feeling for our business and for our clients businesses.
At Torque Tranny we use a PULL production process. Pull-through production is characterized by smaller sized batches, quick responses to consumer demands, and smooth product flow. This type of production is an example of lean production and is the reason why we’re able to make orders to consumer specifications.
What characterizes the type of lean manufacturing Torque Tranny utilizes?
Simply no inventory: we make what’s ordered
Same manufacturing process as is standard
Standardized tooling: we use our standard mold base system to make exclusive mold tooling, which results in an exceedingly quick set up
Customer’s deadline places the order in the production schedule
Once an order is started it movements through the manufacturing process with no delays or queues
Pull-through production of the kind facilitates product customization because the products are made when they are ordered. This allows us to provide products which will meet a customer’s needs, instead of offering standard items that may not meet the needs of a person or do the job 100%.